Impex Pulverizer

Impex Pulverizer

Varahi Industries’ Impex Pulverizer is a high-performance milling machine engineered to pulverize a wide range of materials into fine powders. Ideal for chemicals, agriculture, minerals, metals, and specialty applications.

Pulverization occurs via continuous impact of rotating hammers against liners. A controlled airstream carries fine material to the outlet while the whizzer classifier returns oversize back to the chamber for re-grinding—assuring uniform particle size.

Miracle Mill / Hammer Mill: high-production variant using a perforated liner for classification, suitable for medium-fineness requirements.

Working Principle

  • 1) Feeding:

    Raw material is fed via a rotary/star feeder into the grinding chamber.

  • 2) Grinding:

    High-speed hammers impact material against replaceable liners to break lumps to fine particles.

  • 3) Classification:

    Whizzer classifier returns oversize back for reprocessing until set fineness is achieved.

  • 4) Collection:

    Airflow conveys powder to the cyclone; dust is trapped in a fabric dust collector for clean, safe operation.

Technical Specifications
Model Motor (HP) RPM Fineness (Mesh) Output (Kg/Hr)
VIP-127.52800–3500100–30050 – 60
VIP-16102800–3500100–30080 – 100
VIP-2010–15220075–30080 – 300
VIP-2520–30200075–300150 – 450
VIP-32 (WC)50–60180075–300400 – 900
VIP-4280–100180075–300600 – 1500

All data are nominal and may vary depending on material properties and operating conditions.

Major Components

  • Main Body: Cast-iron chamber with replaceable liners; metal trap to remove foreign particles.
  • Feeder: Automatic variable-speed star feeder for controlled feed rate.
  • Rotor: Thick plate rotor with hinged hammers; heavy-duty dust-proof bearings.
  • Whizzer: Conical classifier with adjustable blades (100–300 mesh).
  • Blower: Heavy-duty bolted blade blower for long life and easy replacement.
  • Cyclone Collector: Efficient powder–air separation for dust-free operation.

Key Benefits

  • High grinding efficiency with uniform particle size.
  • Handles hard, brittle, and fibrous materials.
  • Adjustable fineness and output capacity.
  • Dust-free operation with cyclone & bag filter.
  • Low maintenance with easy access to replaceable parts.
  • Suitable for lab scale to industrial production.

Applications

Chemicals

Pigments, intermediates, dyes, organics

Agriculture

Spices, guar gum, flour, turmeric, herbal powders, prawn feed

Minerals

Bauxite, calcite, coal, limestone, soapstone, china clay, dolomite, gypsum, marble, POP

Metals

CI powder, ferro alloys, zinc dross, brass dross

Others

Pesticides, insecticides, precipitated silica, carbon black

After-Sales Support

  • Installation & commissioning
  • Operator training & process guidance
  • Spare parts availability
  • 24/7 technical assistance
  • AMC & maintenance services